Repair & Testing

REPAIRS, TESTING, CALIBRATION, SERVICING AND EXAMINATION

At Red Rooster Lifting, we understand the importance of maintaining and repairing industrial lifting equipment to ensure peak performance, safety, and compliance with industry standards.

Our comprehensive range of repair and testing services is designed to extend the lifespan of your equipment and minimize downtime. Our detailed knowledge and experience of this type of equipment means we can offer our customers a quality repair and a fast turnaround, from examination to quote and return fully certified after repair.

Our highly trained engineers can repair and test all makes of hoists, load cells, and winches. We have a large amount spare parts in stock to suit all models of Red Rooster Lifting air hoists. Here’s an overview of our services and capabilities:

Lifting Equipment Repairs

Our repair process is meticulous and ensures that every piece of equipment we handle is restored to its optimal condition:

1. Dismantling and Inspection:

Air hoists are stripped down to their individual components. Each part undergoes a thorough inspection to identify damage, wear, or deformation.

2. Component Restoration:

Functional components such as gears, shafts, and bearings are cleaned, repaired, or replaced to restore their performance. Damaged or worn parts, including seals and mechanical components, are replaced with OEM-certified replacements to ensure reliability and safety.

3. Surface Treatment and Coating:

Structural components are shot-blasted to remove old paint, rust, and contaminants. They are then repainted with durable coatings designed to resist corrosion and endure the toughest environments.

4. Reassembly and Testing:

The unit is carefully reassembled, with fasteners torque-checked to specification. Function tests are carried out to confirm operational integrity.

5. Certification and Packaging:

Once refurbished, the equipment is inspected by a trained engineer and issued a certificate of thorough examination. The unit is securely packaged to ensure safe transit.

In-service industrial lifting equipment is subjected to demanding conditions, which can lead to various types of damage:

  • Chain Wear and Lubrication Issues: Lack of proper lubrication can result in increased friction and wear on chains, reducing their efficiency and lifespan.
  • Environmental Exposure: Harsh environments can cause rust and corrosion, compromising the equipment’s structural integrity.
  • Damaged Fittings: Hooks, shackles, and other fittings are prone to cracks, deformation, or damage, reducing their load-handling capacity.
  • Mechanical Failures: High-stress components like bearings, shafts, couplings, and brakes can fail due to improper use or inadequate maintenance.
  • Electronic Faults: Load cells may experience issues due to overloading or water ingress, leading to inaccuracies in load measurements.
  • Pressure and Control Issues: Insufficient pressure can reduce the lifespan of mechanical brakes and affect the control of air hoists and winches, leading to reduced performance.

Testing Lifting Equipment

Testing is critical to ensure the safety, functionality, and regulatory compliance of lifting equipment. At Red Rooster Lifting, we offer:

Load Testing:

Evaluates the equipment’s ability to handle its rated capacity safely. Powered lifting equipment is tested with loads of 125% of its normal operating capacity to confirm structural integrity and the proper functioning of brakes and mechanisms.

Functional Testing:

Verifies the performance of operational components like controls, limit switches, and pneumatic systems to ensure smooth operation.

Red Rooster Lifting offers industry-leading testing and calibration facilities to ensure your equipment meets the highest standards:

  • Dynamic Testing: We can dynamically test hoists up to 65 tonnes, hoists and trolleys up to 30 tonnes on our outside gantry, and winches up to 20 tonnes.
  • Calibration Rigs: Our tensile and compressive calibration machines handle loads up to 100 tonnes, while our 400-tonne tensile test rig ensures precision and reliability.
  • Comprehensive Examination: Every product is subjected to rigorous testing before release, guaranteeing compliance and performance.

Non-Destructive Testing (NDT):

Available upon request, NDT techniques such as ultrasonic testing, magnetic particle inspection, and dye penetrant testing help detect hidden cracks, or fatigue without causing damage to components.

Periodic Inspections:

In accordance with LOLER (Lifting Operations and Lifting Equipment Regulations), 12-month inspections are required for powered lifting equipment. Load cells must also be inspected every 6 months and calibrated annually.

Benefits of Red Rooster Lifting Repair and Testing Services

Streamlined Equipment Handling:

Upon receipt, each piece of equipment is logged into the system with a unique job number for seamless tracking throughout the repair process, ensuring transparency and organisation.

Comprehensive Examination and Diagnosis:

The equipment is meticulously examined and dismantled, enabling the team to identify all issues. A detailed report and quotation are then prepared, providing customers with a clear understanding of required repairs and associated costs.

Prompt and Efficient Repairs:

Once authorised, repairs are carried out by skilled technicians, who prioritise quality and speed to minimise downtime and ensure the equipment is returned to service-ready condition as quickly as possible.

Restoration to Like-New Condition:

Beyond functional repairs, every effort is made to restore the equipment’s appearance, ensuring it not only performs optimally but also looks professional and well-maintained.

Rigorous Testing for Assurance:

After repairs are completed, the equipment undergoes thorough functional and load testing to verify it operates as per specifications. Adhering to LOLER  ensures safety, reliability, and compliance with legal industry standards.

6-Month Warranty for Peace of Mind:

Red Rooster stands behind their workmanship with a 6-month warranty, covering defects in their repair services. (This warranty excludes misuse and lack of proper maintenance.)

Customer-Centric Service:

From initial receipt to final delivery, the repair process is designed to be efficient, transparent, and customer-focused, offering confidence in both the service and the restored equipment.

To find out more about our testing and repair services, contact us today.