Client Challenge
A client within the nuclear industry required a custom hoist solution to safely lift a 6-tonne radiation test unit in a highly confined area where headroom was severely limited. The lifting system needed to combine compact design, safety compliance, and reliability while meeting the demanding operational standards of a nuclear facility.
Our Custom Hoist & Gantry Solution
Our in-house engineering team designed, manufactured, and certified a bespoke ultra low headroom hoist system tailored to the client’s specific environment.
The final system comprised:
- A Kito Van Leusden 6.5-tonne ultra low headroom manual chain hoist, ideal for restricted headroom operations.
- A custom 6.5-tonne A-frame gantry, engineered for stability, strength, and precision lifting.
- Full in-house design, fabrication, painting, and assembly, ensuring total control over quality and compliance.
- Comprehensive testing and certification prior to delivery, guaranteeing safety and performance on-site.
This custom hoist system allowed safe, controlled lifting of the radiation test unit within tight space constraints — delivering reliability and efficiency where off-the-shelf systems could not.
Technical Overview
- Lifting Capacity: 6.5 tonnes
- Hoist Type: Manual chain hoist – ultra low headroom design
- Supporting Structure: Bespoke 6.5-tonne A-frame gantry
- Application: Lifting and handling of radiation test unit
- Environment: Confined-space nuclear facility
- Design & Manufacture: Fully completed in-house
- Testing & Certification: Completed prior to dispatch
Ongoing Partnership
This project builds on our long-standing relationship with the client, for whom Red Rooster Lifting has previously supplied a 1-tonne winch, and a 2-tonne electric chain hoist — both installed within the same facility.
These repeat projects highlight our expertise in delivering custom lifting equipment for complex and sensitive applications.
Outcome
The completed system delivered a safe, fully engineered lifting solution designed specifically for confined nuclear environments. The custom hoist and gantry design ensured optimal use of limited space while maintaining full lifting capacity and compliance with all safety requirements.
Why Custom Hoists Matter
In industries where space, safety, and precision are critical, custom hoists provide the flexibility standard products cannot. Our engineered lifting systems are tailored to the operational environment, ensuring safe, efficient handling of high-value or sensitive equipment.
Discover More Custom Hoist Solutions
Red Rooster Lifting specialises in custom lifting equipment designed for challenging environments across multiple industries — from manufacturing and marine to energy and nuclear.
Learn more about our Bespoke Lifting Solutions or Contact Us to discuss your next custom hoist project.